Ranked by highest modelled benefit based on current verified inputs. This is not an optimisation: any option with missing cost, capacity or operational constraints is shown with that gap named. Costs are internal rate-card values (rate-2026.02) and are visible for audit.
Highest modelled benefit based on current verified inputs
Establish an approved transfer of 83K-1088 from Synthetic Saltillo Assembly — Frame Line — projected to move verified tolerance from 16.8h to 53.6h at Synthetic SC Assembly — Line SC-1 (body), for $62k over 25 days.
| Investment | Target | Cost | Days | Current | Projected | Gain | Exposure reduced | Deps | Confidence | Owner |
|---|---|---|---|---|---|---|---|---|---|---|
| Increase the 63X-1153 buffer at Synthetic SC Assembly to the approved 72h Storage space confirmed at the plant; Supplier can build ahead without affecting current releases | Synthetic SC Assembly — Line SC-2 (final assembly) | $264k | 21 | 16h | 72h | +56h | $101.5M | 1 | Moderate | K. Ruiz, Materials |
| Increase the 83K-1088 buffer at Synthetic SC Assembly to the approved 72h Storage space confirmed at the plant; Supplier can build ahead without affecting current releases | Synthetic SC Assembly — Line SC-1 (body) | $313k | 21 | 16.8h | 91.6h | +74.8h | $141.8M | 1 | Moderate | K. Ruiz, Materials |
| Establish an approved transfer of 83K-1088 from Synthetic Saltillo Assembly — Frame Line Synthetic Saltillo Assembly — Frame Line retains 12h of its own cover; Transfer completes within 8h | Synthetic SC Assembly — Line SC-1 (body) | $62k | 25 | 16.8h | 53.6h | +36.8h | $69.7M | 2 | Moderate | R. Okafor, Supply Chain |
| Increase the 13C-1184 buffer at Synthetic SC Assembly to the approved 72h Storage space confirmed at the plant; Supplier can build ahead without affecting current releases | Synthetic SC Assembly — Line SC-1 (body) | $232k | 21 | 16.9h | 72h | +55.1h | $104.4M | 1 | Low | K. Ruiz, Materials |
| Add tested EDI continuity for 2 critical message flow(s) Trading-partner participation in the test; Clerical capacity for manual keying | Release and ASN exchange across all plants | $240k | 70 | unknown | not calculable | — | $0k | 2 | Moderate | J. Lindqvist, ERP |
| Test recovery capability at 3 critical supplier(s) Supplier agreement to be tested; Test scope approved by Continuity | Recovery assumptions used in every calculation | $114k | 30 | unknown | not calculable | — | $0k | 3 | High | S. Bhatt, Continuity |
| Create and test manual procedures for 1 untested plan(s) Named process owner; Plant participation in the exercise | Continuity capacity that may currently be counted as a claim | $44k | 20 | unknown | not calculable | — | $0k | 1 | Moderate | S. Bhatt, Continuity |